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NEMIKA MES
Innovative manufacturing execution system
Up to 1 year
payback period for MES implementation
payback period for MES implementation
From 30%
productivity growth
productivity growth
From 5 months
implementation without stopping processes
implementation without stopping processes
What is NEMIKA MES
NEMIKA MES is an advanced Manufacturing Execution System designed to streamline all aspects of automation, from planning and scheduling to quality and maintenance management. The system improves inventory control, enhances performance tracking and simplifies electronic workflows. With its user-friendly interface and comprehensive features, NEMIKA MES enables companies to increase efficiency and maintain quality standards throughout the production process.
What is NEMIKA MES
NEMIKA MES is an advanced Manufacturing Execution System designed to streamline all aspects of automation, from planning and scheduling to quality and maintenance management. The system improves inventory control, enhances performance tracking and simplifies electronic workflows. With its user-friendly interface and comprehensive features, NEMIKA MES enables companies to increase efficiency and maintain quality standards throughout the production process.
NEMIKA MES main functions
Production data monitoring and visualization
- Real-time operations tracking: Track your production processes effortlessly through a detailed visualization of operations by product, task, and equipment. Our customizable dashboards are designed to provide instant insights, allowing you to respond promptly to any changes and generate reports that help optimize your performance.
- Analysis and forecasting: By comparing actual performance against set targets, you can swiftly identify discrepancies and accurately forecast production outcomes.
- Intelligent data collection: The system automatically gathers process and operational data, enhancing production efficiency and empowering you to make informed decisions.
Production process planning and management
- Intuitive operations planning: Create an optimized production schedule that considers customer orders, resource availability, and timelines. Real-time visualization allows for timely adjustments to the plan as needed.
- Dispatching and task control: Automate task assignments and oversight with our system, which monitors equipment usage and adherence to schedules. You can manage tasks remotely and easily reassign responsibilities as needed.
- Electronic Gantt Chart: Streamline the management of production processes with our visual representation of order movement through the production chain, ensuring clear execution of your production plan.
Equipment and resource management
- Equipment status monitoring: Stay informed about your equipment's performance with real-time status updates and utilization tracking, providing you with comprehensive insights into operational efficiency.
- Maintenance Planning and Management: Effectively control repairs and preventive maintenance schedules while maintaining a complete history of all operations, helping you minimize downtime and enhance productivity.
- Quality control and product tracking: The system tracks quality deviations, enabling rapid responses to issues and improvements in control processes.
Online appointment
Leave a request and our manager will contact you to schedule an online meeting where we will discuss your project.
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The benefits of implementing the MES system
Efficient use of resources:
- Minimization of equipment downtime
- Reduction of losses and scrap in production
- Increased employee motivation through transparent KPIs
- Boost productivity and capacity
Quality and Control:
- Reducing the number of errors and their impact on the process
- Implement robust quality control measures at every stage of production
- Access to up-to-date information from any control point
Economic Benefits:
- Reduced operating costs
- Faster production cycle from order to shipment
- Increase production volumes while maintaining operating costs
- Optimize inventory management
Managerial benefits:
- Reduction of manual labor through process automation
- Up-to-date data due to integration with ERP systems
- Simplified management decision-making through operational data analysis
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Effect of implementing NEMIKA MES
- 48%Reduction of the production cycle
- 21%Decrease in work in progress
- 20%Reducing the number of rejects in the output
- 69%Reducing the amount of “paper” work
For businesses of any size
For large companies
Мы предлагаем не только глубокую настройку существующего функционала, но и разработку нового функционала MES для уникальных процессов и потребностей бизнеса.
Flexibility for mid-sized businesses
Full set of core functions in one NEMIKA MES license, implementation, support and upgrades. To automate and improve production efficiency.
Learn more about NEMIKA MES
Fill out the form and we will contact you to tell you more about the NEMIKA MES process control system
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Stages of NEMIKA MES implementation
1
Requirements analysis
Assessment of current processes
Identification of needs
Goal setting
Identification of needs
Goal setting
2
Preliminary assessment
Formulation of implementation phases
Preliminary estimation of terms and costs
Formation of CO for implementation
Preliminary estimation of terms and costs
Formation of CO for implementation
3
SIT development
Detailed development of the technical specification of the implementation by a team of specialists
4
Adoption of budget and timelines
Agree on final implementation plan, budget and timeline
5
NEMIKA MES Configuration
Customization of standard modules
Configuration of functionality for non-standard processes
Configuration of functionality for non-standard processes
6
Equipment integration
Setting up equipment for uninterrupted operation
7
Staff training
Training materials
Checklists
Assistance in the formation of regulations
Checklists
Assistance in the formation of regulations
8
Startup and monitoring
Launch into commercial operation
Detailed customization of functionality
Detailed customization of functionality
9
Technical support
Due to the high level of fault tolerance, often, technical support is reduced to extending functionality or setting up a higher level of automation.
Stages of NEMIKA MES implementation
Requirements analysis
- Assessment of current processes
- Identification of needs
- Goal setting
1Preliminary assessment
- Formulation of implementation phases
- Preliminary estimation of terms and costs
- Formation of CO for implementation
2SIT development
Detailed development of the technical specification of the implementation by a team of specialists3Adoption of budget and timelines
Agree on final implementation plan, budget and timeline4NEMIKA MES Configuration
- Customization of standard modules
- Configuration of functionality for non-standard processes
5Equipment integration
Setting up equipment for uninterrupted operation6Staff training
- Training materials
- Checklists
- Assistance in the formation of regulations
7Startup and monitoring
- Launch into commercial operation
- Detailed customization of functionality
8Technical support
Due to the high level of fault tolerance, often, technical support is reduced to extending functionality or setting up a higher level of automation.9
WMS implementation options without process interruption
Modular approach
Phased implementation of MES functionality by process.
Rotating implementation by production areas
A phased transition that minimizes risk for each type of production process.
Parallel operation of systems
Several systems operate simultaneously during the transition, guaranteeing continuity of processes.
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MES system life cycle diagram
Modern 3-tier core architecture
01
PostgreSQL
Data Storage Layer: High data reliability and security, support for advanced types and custom features for agile development, scalability and SQL compliance.
02
.NET Core
Business logic layer: Cross-platform, high performance, modularity for simplified development and deployment, broad support for cloud services.
03
JavaScript
User Interaction Layer: Versatility for client-side and server-side development, broad browser support, rich ecosystem and flexibility in use.
Modern 3-tier core architecture
Data Storage Layer: High data reliability and security, support for advanced types and custom features for agile development, scalability and SQL compliance.
Business logic layer: Cross-platform, high performance, modularity for simplified development and deployment, broad support for cloud services.
JavaScript
User Interaction Layer: Versatility for client-side and server-side development, broad browser support, rich ecosystem and flexibility in use.
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